EVAPORATOR INSTALLATION
ON A WORK BENCH, INSTALL EVAPORATOR REAR BRACKET AND HARDLINES WITH PROPERLY LUBRICATED
O-RINGS. (SEE FIGURE 16, PAGE 15, AND FIGURES 22, PAGE 20.)
INSTALL FRONT MOUNTING BRACKET ON EVAPORATOR USING (2) 1/4-20 x 1/2” HEX BOLTS AND TIGHTEN AS
SHOWN IN FIGURE 9 BELOW.
LIFT EVAPORATOR UNIT UP UNDER THE DASHBOARD SEE FIGURE 11, PAGE 11. SECURE LOOSELY TO THE FIREWALL
FROM THE ENGINE COMPARTMENT SIDE USING A 1/4-20 NUT AND WASHER, SEE FIGURE 11, PAGE 11.
USING (2) #14 x 3/4” SHEET METAL SCREW SECURE THE
FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER
COWL. SEE FIGURE 11, PAGE11.
VERIFY THAT EVAPORATOR UNIT IS LEVEL AND SQUARE
TO THE DASH, THEN TIGHTEN ALL MOUNTING
BOLTS. (NOTE: TIGHTEN THE BOLT ON FIREWALL
FIRST, THEN THE FRONT MOUNTING BRACKET
SCREWS.)
FIREWALL COVER INSTALLATION
APPLY A 1/4” BEAD OF SILICONE AROUND THE BACK SIDE OF THE FIREWALL COVER AS SHOWN IN
FIGURE 10, PAGE 11.
FROM INSIDE THE CAR, INSTALL FIREWALL COVER ON FIREWALL SEE FIGURE 10, PAGE 11. FROM THE ENGINE
COMPARTMENT SECURE FIREWALL COVER TO FIREWALL USING (4) 1/4-20 x 1” HEX BOLTS WITH WASHER.
SEE FIGURE 10, PAGE 11
(2)1/4-20 x ½”
HEX BOLT
KICK PANEL INSTALLATION
KICK PANEL
OEM
SCREWS
OEM LEVER
HOUSING
FRESH
AIR DOOR
1/4”
BEAD
OF
SILICONE
REMOVE THE KICK PANEL BY REMOVING THE (5)
OEM SCREWS, DISCONNECT THE FRESH AIR DOOR
FROM THE LEVER HOUSING, CLOSE FRESH AIR
DOOR ASSEMBLY IN KICK PANEL AND SEAL
DOOR w/ 1/4” BEAD OF SILICONE AROUND
DOOR AS SHOWN IN FIGURE 8.
INSTALL KICK PANEL USING OEM SCREWS
AS SHOWN IN FIGURE 8a.
FIGURE 8
FIGURE 8a
FIGURE 9
