KICK PANEL CAP INSTALLATION
CLOSE FRESH AIR DOOR ASSEMBLY IN KICK PANEL AND SEAL DOOR w/ 1/4” BEAD OF SILICONE AROUND
DOOR AS SHOWN IN FIGURE 10a BELOW.
INSTALL KICK PANEL CAP USING (5) #10 x 1” PAN HEAD SCREWS AS SHOWN IN FIGURE 10b.
(5) #10 x 1”
PAN HEAD
SCREWS
KICK PANEL
CAP
FRESH AIR
DOOR
1/4”
BEAD
OF
SILICONE
FIGURE 10a
FIGURE 10b
EVAPORATOR INSTALLATION
ON A WORK BENCH, INSTALL EVAPORATOR REAR BRACKET AND HARDLINES WITH PROPERLY LUBRICATED
O-RINGS. (SEE FIGURE 18, PAGE 14, AND FIGURES 24, PAGE 19.)
INSTALL FRONT MOUNTING BRACKET ON EVAPORATOR USING (2) 1/4-20 x 1/2” HEX BOLTS AND TIGHTEN AS
SHOWN IN FIGURE 11 BELOW.
LIFT EVAPORATOR UNIT UP UNDER THE DASHBOARD SEE FIGURE 13, PAGE 11. SECURE LOOSELY TO THE
FIREWALL FROM THE ENGINE COMPARTMENT SIDE USING A 1/4-20 NUT AND WASHER, SEE FIGURE 13,
PAGE 11.
USING (2) #14 x 3/4” SHEETMETAL SCREW SECURE
THE FRONT EVAPORATOR MOUNTING BRACKET TO
THE INNER COWL. SEE FIGURE 13, PAGE 11.
VERIFY THAT EVAPORATOR UNIT IS LEVEL AND
SQUARE TO THE DASH, THEN TIGHTEN ALL
MOUNTING BOLTS. (NOTE: TIGHTEN THE
BOLT ON FIREWALL FIRST, THEN THE
FRONT MOUNTING BRACKET SCREWS.)
FIREWALL COVER INSTALLATION
APPLY A 1/4” BEAD OF SILICONE AROUND THE BACK SIDE OF THE FIREWALL COVER AS SHOWN IN
FIGURE 12, PAGE 11.
FROM INSIDE THE CAR, INSTALL FIREWALL COVER ON FIREWALL SEE FIGURE 12, PAGE 11. FROM THE ENGINE
COMPARTMENT SECURE FIREWALL COVER TO FIREWALL USING (4) 1/4-20 x 1” HEX BOLTS WITH WASHER.
SEE FIGURE 12, PAGE 11.
(2)1/4-20 x ½”
HEX BOLT
FIGURE 11
