FLUID CAPACITY CHART
E 2004 Volkswagen of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are
reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
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MY /
VEHICLE
ENGINE OIL¡
(Rev 1 1/04)
MANUAL TRANS.© AUTOMATIC
TRANS.¢
DIFFERENTIAL
AUTOMATIC TRANS.£
COOLING SYSTEM
¤
POWER
STEERING ¥
WINDSHIELD
WASHER
A/C REFRIGERANT
R-134a
A/C REFRIGERANT OIL
¦
Passat
2004
W8
w/filter change
1.8T(AWM)
See “*”below
4.1L (4.3qt)
2.0 TDI--PD
(BHW)
3.6L (3.8qt)
2.8 (ATQ)
6.2L (6.5 qt)
4.0(BDP)
8.5L(9.0 qt)
012/01W
2.25L (2.4 qt)
01E (W8)
2.5L(2.6qt)
01V
New fill: 9.0L
(9.5 qt)
Refill: approx.
2.6-3.0L
(2.7-3.2 qt)
01V
Front final drive
New fill: 0.75L (0.80 qt)
01V (all-wheel drive)
Transfer gearbox
New fill: 0.8L (0.85 qt)
01R Rear final drive
New fill: 1.5L (1.6 qt)
1.8 (AWM)
7.0L (7.4 qt)
2.0 (BHW)
7.0L (7.4 qt)
2.8 (ATQ)
8.0L (8.5 qt)
4.0 (BDP)
9.0L (9.5 qt)
Approx.
1.0L(1.1qt)
6.2L (6.6 qt)
Use
concentrated
ZVW 177
901/903/904/906
Windshield
washer container
also serves rear
washer on
wagons
600+25 g
(21+0.9 oz)
W8 Only
500 +25 g
(17.6 + 0.9 oz)
250 cc
(8.5 fl. oz)
W8 Only
200 cc +
10 cc
(6.76 +
.34 fl. oz)
¡ENGINE OIL: Approximate quantities! Use petroleum or synthetic based oils meeting following requirements:Either VW501 01,VW500 00 or VW502 00,
ACEA A3.API service SJ. W8 Only: ACEA A3 VW 502 00 or VW 505 01.API service SJ.TDI--PD Only use VW 505 01. Use viscosity 5W40 if available, 5W30
ifnotavailable.Donotoverfill!OverfillingengineoilcancausemisfireDTC’stobestoredin EngineControl Module(ECM) -J220-.Topreventoverfilling, addapprox.
0.5L less than capacity, start engine and let run until engine operating temperature is approx. 60_C (140_F), turn OFF ignition, wait approx. 3 minutes, check
dipstick, then fill to MAX. See Repair Manual for details. Turbo enginesonly: After changing oil and filter ,start and run engine at idle until oil pressure light goes
out. DO NOT rev engine, this could cause damage/failure of the turbocharger .
* 1.8T (AWM) MUST
use oil meeting VW 502 00 standard ONLY (either 0W40, 5W40 or 5W30) and oil filter Part.No. 068 115 561B. See TB grp 17.
©MANUAL TRANS: Use synthetic oil, SAE 75W90, Part No. G 052 911 A1
¢AUTOMATIC TRANS: Use VW ATF, Part No. G 052 162 A2(1 liter container). Life-time filling, new fill quantity is for reference only. Only replace after repair
(i.e. when removing oil pan). See Repair Manual (VESIS) for details.
£DIFFERENTIAL AUTOMATIC TRANS: Use synthetic gear oil, SAE 75W90, Part No. G 052 145 S2. Life-time filling, new fill quantities are for reference only.
Only replace after repair. See Repair Manual (VESIS) for details.
¤COOLING SYSTEM: Use only phosphate free coolant G 012 A8F A4, PURPLE COLORED. DO NOT INTERCHANGE OR MIX older G 11(ZVW 237 105), GREEN
COLORED. This can result in serious damage to the engine. However, it may be mixed with ZVW 237 G12, PINK COLORED. Frost protection is required down
to approximately -25_C (-13_F). In countries with arctic climates, frost protection is required down to approximately --35_C(--31_F). The anti-freeze ratio must
beaminimumof 40%, asotherwisefrost protectionis reduced. Therecommendedmixtureratio is50:50.If greaterfrostprotectionisrequired(very coldclimates),
theamountofG012A8FA4canbeincreased,butonlyupto60%.Thisprovidesfrostprotectiontoapprox. -40_C(--40_F).Donot reducethe coolantconcentration
by adding water, even in warmer seasons and in warmer countries, as cooling effectiveness will be reduced.
¥POWER STEERING: Hydraulic oil G 002 000. Do not use ATF.
¦A/C REFRIGERANT OIL: Use PAG oil with R-134a, use Part No. G 052 300 A2.
NOTE: Part numbers are for reference only. Always check with your Parts Dept. for the latest parts information.
