ZAP Xebra Vehicle Electrical
Repair and Troubleshooting
Manual (72V Key)
Last updated on April 26, 2007
Copyright 2007. This document my not be reprinted, published, emailed or posted on the
Internet without the approval of ZAP.
Intended Readers
The purpose of this manual is to provide a mechanic, technician or savvy electric car buff with the
tools to troubleshoot and repair the vehicle. Please be sure you are familiar with the Owner's Manual
before using this guide. This troubleshooting Guide assumes a good knowledge of the Owner's
Manual, the vehicle itself and basic mechanical and electrical skills. Check with ZAP if you are
unsure who to have do the work. ZAP is not responsible for damage to your vehicle or personal
injury for work done by non-qualified personnel.
Version
This document describes the 72V key ignition system which started shipping around March 2007.
Do not use this manual for the 12V key ignition system.
Sections
• Introduction
• 12V common
• 72V common
• Common Problems
• Tight Wire Connections
• Fuse Problems
• Connector Problems
• Theory of operation
• Troubleshooting by Vehicle Operation
• Low Voltage System
• High Voltage System
• Troubleshooting by Problem
• No 12 volts
• No DC/DC converter output
• Won't Drive Forward
• Won't Drive in Reverse
• Vehicle Won't Charge
• Test Charger and Batteries
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