..........X2
40090
7mm C-Ring
45
ASSEMBLY OF THE FRONT AND REAR SHOCKS
40641
Rear Shock
Spring (Blue)
40641
Front Shock
Spring (Blue)
40643
Shock
Holder
40643
Shock
Holder
* Assemble 2 Sets for Front. * Assemble 2 Sets for Rear.
94007
3x20mm
Hex Screw
..........X2
94007
3x20mm
Hex Screw
3x8mm
Washer
94041
3mm
Nylock Nut
94041
3mm
Nylock Nut
3x8mm
Washer
40643
Shock Cap
Washer
40643
Shock Cap
Bush
..........X2
..........X2
..........X2
46
ASSEMBLY OF THE FRONT SHOCKS ONTO SHOCK STAY
16
Assembly both right and left side.
Step 1
Step 2
* Make 2 Shocks for the rear.
44
ASSEMBLY OF THE REAR SHOCKS
fill the shocks
with oil.
40090
3.5mm
O-Ring
O«¬Àô
30411
6mm Ball End
40090
7mm
C-Ring
40090
1mm
Washer
40090
2mm
Washer
40637
Dust Felt
40635
Shock Shaft
Dust Covers
40638
Shock Piston
2.5mm
Nylon Nut
2.6x5mm
Washer
40055
Shock Shaft
(Rear)
40634
Spring
Adjuster
40636
15x1 O-Ring
OÀô
Fit the o-ringinto groove before
assembly.
40639
Shock
Body
40643
Shock Plastic
Ball End
(Long)
..........X4
...X2
....X2
40090
2mm Washer
40090
1mm Washer
2.6x5mm
Washer
......X2
40060
2.5mm Nylon Nut
..........X2
30411
6mm Ball End
40090
3.5mm O-Ring
O«¬Àô
..........X4
OK
37.5mm
CORRECT SHOCK ASSEMBLY
Carefully screw the shock shaft into
the bottom of the plastic ball end
untill the distance betweenthe ball
end and the shock body is 37.5mm
for the rear .
N.B. Do not over tighten as the
plastic will strip.
65.2mm
* Do not overtighen
the 2.5mm nylon nut.
1. Pull down piston and
pour oil into the shock
cylinder.
2. To remove air bubbles
slowly move the piston
up and down.
3. Pull down piston
attach cap loosely
slowly push the
piston up almost to
the top shock oil
will overflow then
tighten cap.
