SECTION 2 - PRE-ASSEMBLY INFORMATION
Section 2
Issue 1 Page 2
PACKAGE CONTENTS
1 This section has been included to aid
recognition of parts and to give a basic idea as
to where they might be found. Due to the
complexity of the range of options available and
subsequent variations on packages it is
impossible to list every permutation, however
Table 1 (below) and Annex A (at the end of this
section) shown the normal location of parts in a
standard CKD kit.
2 Kits supplied from Caterham Cars arrive
as shown in Fig 1. Due to packaging constraints
some items may be located in different
packages.
TABLE 1 PACKAGE CONTENTS
Package Contents
Chassis/ Body Unit Chassis, battery, body panels, pedals, master cylinder, instruments, switches,
wiring loom, windscreen wipers, fuel tank, fuel pump, fuel lines, ignition
module/ECU.
Front Suspension
Spring damper units, upper and lower wishbones, anti-roll bar and fixings, front
upright assemblies including brakes, cycle wing stays.
Steering
Steering rack, rack clamps, upper and lower steering columns, column bush,
column clamp, track rod ends.
Rear Suspension Spring damper units, radius arms/watts linkage, A frame, anti-roll bar and fixings.
Axle (De Dion) Differential driveshafts and nuts, disc pads and calipers, drive flanges De Dion
Tube, De Dion ears, brakes pipes.
Miscellaneous Pack Handbrake lever, pulley and cables, interior mirror, battery cables, throttle cable,
clutch cable, wheelbrace, propshaft and bolts, gear lever, tool bag, nosecone
badge, engine mounting rubbers, scissor jack, windscreen washer kit, stainless
steel brake hoses, horns, steering wheel, roll over bar, rear wing protectors, spare
wheel wishbone.
Engine Complete engine and clutch, engine loom, engine mounting brackets.
Exhaust Manifold, side exit catalyst/ silencer assembly (standard system). Manifold pipes
(4), collector or catalyst collector, silencer (competition system), exhaust guard,
mounting brackets and bobbins.
Cooling
Radiator, coolant hoses, water rail, cooling fan, heater (option on Superlights),
bobbins, expansion bottle and cap.
Gearbox
Gearbox, bell-housing, clutch release fork, release bearing, speed sensor and
threaded adapter, reverse light switch, mounting rubber, gearknob.
Lighting
Headlamp units, headlamp brackets (cycle wing only), indicator pods, indicators,
number plate light, reversing light, fog light, side repeaters.
Interior Trim Covered tunnel top, tunnel side carpets, footwell carpets, seat back carpets, seats.
Weather Equipment Hood, sidescreens, hood sticks, hood straps, exterior mirrors (x2), boot cover.
Wheels and Tyres Alloy wheel and tyre assemblies, wheel nuts, centre caps.
