Carefree of Colorado Service Manual ECLIPSE
052547-301r6 11
IDLER/SPRING REPLACEMENT
This procedure applies to the XL Model only. The idler incorporates a roll bar spring to supplement the closing
power of the motor. In the closed position, the spring has no winds; the winds increase as the awning extends.
Spacers
Front Cover
Rear Cover
3/8-16 Lock Nut
#10 x 5/8 Screw
(qty: 2)
3/8-16 x 6 Bolt
E0051
Subtract
Add
Mounting Frame
Tie Arms
In this Area
Detail
A
Detail B
Figure 8. Idler/Spring Replacement.
REMOVING THE SPRING
1. Extend the awning out approximately 10 inches. This will allow access to the attaching screws for the covers.
2. Tie the arm as shown in Detail A. Use a soft rag or similar material beneath the tie material to prevent
damaging the finish.
CAUTION
THE ARM IS UNDER TENSION FROM THE GAS SHOCK. WHEN THE HEAD IS DISENGAGED FROM THE ROLL BAR, THE
ARM WILL TRY TO EXTEND FROM THE GAS SHOCK TENSION IF THE ARM IS NOT TIED AND SECURED.
3. Remove the six (6) small screws for the front cover and the one (1) large screw that attaches the rear
cover to the frame. Set covers and screws aside and save.
CAUTION
THE SPRING WILL HAVE A MINIMUM OF ONE WIND WHEN THE AWNING IS PARTIALLY OPEN. FIRMLY HOLD THE
IDLER HEAD WHILE DISASSEMBLING
. WITH MINIMUM TENSION THE SPRING CAN STILL UNWIND WITH FORCE
THATCAN CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
4. Loosen and remove the 3/8-16 lock nut from the mounting bolt. Make note of the number and order of
the spacer-washers between the arm mounting block and the idler head.
5. Firmly hold the idler head and pull the bolt down to free the head from the arm.
6. While firmly holding the idler mounting frame, unwind the spring. To unwind, rotate the idler mounting
frame over the top toward the coach.
7. Remove the square drive screws attaching the end cap to the roll bar and separate the end cap from roll bar.
8. Pull the idler head and spring out of the roll bar and set aside.
INSTALLING THE SPRING
9. Insert the new spring into the roll bar then rotate the end cap until the slot in the cap aligns with the empty slot
in the roll bar. Press the end cap fully on to the rollbar and secure using two #10 square drive screws.
NOTE: On early units, a spider gear was inside the end cap to hold the rollbar in position with
the drive shaft. The replacement end cap no longer requires the use of the spider.
10. With the awning partially open add one wind to the spring. To add a wind, firmly grasp the mounting
frame and rotate over the top and away from the coach. One complete revolution equals one wind.
NOTE: One wind must be added for every 11 inches that the awning is open.
11. Place the idler assembly in position over the mounting bolt. Ensure that all the spacer-washers are
accounted for.
12. Secure using the washer and lock nut removed previously. The nut should be tightened until snug but
the idler head should be able to turn by hand.
13. Reinstall the idler head covers.
Manual Compliments of
Northwest RV Supply
Printed From
http://www.nwrvsupply.com
