CONTENTS
4012/16 Diesel, February 1997 3
PAGE
INTRODUCTION 1-2
CONTENTS 3
SAFETY PRECAUTIONS INSERT
PHOTOGRAPHS 6-7
BRIEF DESCRIPTION OF THE 4012 & 4016 ENGINES 8
GENERAL INFORMATION 9-10
ENGINE DATA 11-15
TORQUE SETTINGS 16-18
LUBRICATING OIL 19-20
COOLANT CORROSION INHIBITORS AND ANTI-FREEZE 21
FUEL SPECIFICATION 22
OPERATING INSTRUCTIONS 23-32
PREPARATION FOR INITIAL START 23
PRIMING THE TURBOCHARGERS 23-24
BATTERIES 25
PRIMING THE FUEL SYSTEM 26-27
FILLING THE COOLING SYSTEM 27
INITIAL STARTING OF THE ENGINE 28
NORMAL STARTING PROCEDURE 30
ENGINE SHUTDOWN 31
LIGHT LOAD OPERATION AND STANDBY GENERATOR SETS 32
INSTRUMENT PANEL 33-35
EXHAUST TEMPERATURE GAUGE 36-38
MAINTENANCE SCHEDULE AND CHECKLIST 39-60
PREVENTIVE MAINTENANCE 61-62
STANDBY DUTY CHECKLIST 61
CONTINUOUS DUTY CHECKLIST 62
FAULT TRACING 63
4012 STARTING CIRCUIT, SINGLE STARTER (EARLY ENGINES) 64
4012/16 STARTING CIRCUIT, STARTERS AND START RELAYS (EARLY ENGINES) 65
4012/16 WIRING DIAGRAM, STARTER, GOVERNOR (EARLY ENGINES) 66
4012/16 WIRING DIAGRAM, STARTERS & RELAYS, GOVERNOR (EARLY ENGINES) 67
4012/16 WIRING DIAGRAM, SINGLE STARTER, GOVERNOR (EARLY ENGINES) 68
4012/16 WIRING DIAGRAM, TWIN STARTERS, SINGLE START RELAY,
ORIGINAL AIR SHUT OFF VALVES 69
4012/16 WIRING DIAGRAM, TWIN STARTERS, SINGLE START RELAY,
ELECTRONIC GOVERNOR (LATER ENGINES) 70
4012/16 WIRING DIAGRAM, TWIN STARTERS, ELECTRONIC GOVENOR,
(INTERMEDIATE ENGINES) 71
4016 WIRING DIAGRAM, TWIN STARTERS, ELECTRONIC GOVENOR
(INTERMEDIATE ENGINES) 72
4012 WIRING DIAGRAM, TWIN STARTERS, ELECTRONIC GOVENOR
(CURRENT ENGINES) 73
4016 WIRING DIAGRAM, TWIN STARTERS, ELECTRONIC GOVENOR
(CURRENT ENGINES) 74
4012/16 SERIES LUBRICATION OIL DIAGRAM TP315
4012/16TAG WATER CIRCULATION DIAGRAM TP372
4012/16TWG WATER CIRCULATION DIAGRAM TP373
4012/16TEG WATER CIRCULATION DIAGRAM TP374
4012 SERIES FUEL SYSTEM DIAGRAM TP321
4016 SERIES FUEL SYSTEM DIAGRAM TP375
